Enhance Your Productivity with Our Advanced High Purity Nitrogen Generator
2025-08-04
In the modern industrial landscape, the need for a reliable and efficient High Purity Nitrogen Generator is more pressing than ever. From pharmaceuticals and electronics to food packaging and metal processing, nitrogen plays a pivotal role across a multitude of applications. Our advanced systems are designed to meet stringent purity requirements while ensuring minimal operating costs and maintenance demands.
Why Choose Our High Purity Nitrogen Generator?
Our High Purity Nitrogen Generator is engineered with cutting-edge technology to deliver consistent nitrogen purity up to 99.999%. It provides an on-demand nitrogen supply for your operations, eliminating the need for traditional cylinder deliveries and reducing long-term expenses.
Key Product Features
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Purity Levels: Up to 99.999% nitrogen purity
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Flow Rate: 1 Nm³/h to 500 Nm³/h (customizable)
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Operating Pressure: 4 to 10 bar (g), optional booster up to 300 bar
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Technology: PSA (Pressure Swing Adsorption) / Membrane / Cryogenic
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Control System: PLC-based automation with touchscreen HMI
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Power Supply: 220V/380V, 50Hz or customizable
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Cooling Type: Air-cooled / Water-cooled
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Material: Stainless steel / Carbon steel with powder coating
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Certification: CE, ISO9001, ASME (optional)
Detailed Product Parameters
| Specification | Description |
|---|---|
| Nitrogen Purity | 95% to 99.999% |
| Flow Rate Range | 1 Nm³/h – 500 Nm³/h |
| Dew Point | -40°C to -70°C |
| Inlet Air Pressure | 7 – 10 bar |
| Operating Temperature | 5°C – 45°C |
| Air Consumption Ratio | 2.0 – 3.5 Nm³ compressed air per Nm³ N₂ |
| Power Consumption | 0.1 kWh/Nm³ N₂ (depends on capacity) |
| Noise Level | < 75 dB(A) |
| Control Panel | Siemens PLC + 7" Touchscreen HMI |
| Start-up Time | < 30 minutes |
| Installation Area | Compact skid-mounted design |
Applications of High Purity Nitrogen Generator
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Food & Beverage: Preservation and packaging
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Pharmaceutical: Inerting, blanketing, and packaging
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Electronics: Soldering and wave reflow protection
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Chemical Industry: Blanketing and purging processes
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Laser Cutting: High-pressure nitrogen supply
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Oil & Gas: Enhanced oil recovery, pipeline purging
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Metallurgy: Heat treatment, annealing processes
Technology Options: Which Is Right for You?
| Technology Type | Key Benefits | Suitable For |
|---|---|---|
| PSA | High purity, stable output | Electronics, pharma, food |
| Membrane | Lower cost, compact design | Packaging, small-scale needs |
| Cryogenic | Ultra-high capacity, low temps possible | Large-scale or industrial hubs |
System Components Overview
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Air Compressor: Supplies compressed air for separation
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Air Dryer & Filter Set: Removes moisture and particulates
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Nitrogen Separation Unit: PSA or Membrane modules
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Buffer Tank: Stabilizes output pressure and flow
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Control Cabinet: Fully automated with alarm functions
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Optional Booster: For high-pressure nitrogen up to 300 bar
Installation & Maintenance
Our systems are designed for plug-and-play operation. Most units are skid-mounted, requiring minimal setup. Periodic maintenance includes filter replacement and valve inspections, with service intervals ranging from 6 to 12 months depending on usage.
Real-World Performance Case
| Industry | Flow Rate | Purity | Result |
|---|---|---|---|
| Food Packaging | 50 Nm³/h | 99.99% | Increased product shelf-life by 45% |
| Pharma | 20 Nm³/h | 99.999% | Reduced contamination risks significantly |
| Laser Cutting | 80 Nm³/h | 99.9% | Cut time reduced by 20%, cleaner finish |
High Purity Nitrogen Generator FAQ
Q1: What is the difference between PSA and Membrane Nitrogen Generators?
A1: PSA (Pressure Swing Adsorption) generators use carbon molecular sieves to separate nitrogen from air, offering high purity up to 99.999%. Membrane systems filter air through hollow fibers, providing quicker installation and lower costs, but generally achieve purity levels up to 99.5%.
Q2: How do I determine the right size High Purity Nitrogen Generator for my needs?
A2: You need to calculate your average nitrogen consumption, desired purity level, and operating pressure. It's also wise to factor in peak usage times and potential future expansion. Our engineers offer free sizing assistance based on your specific requirements.
Q3: What is the expected lifespan of a High Purity Nitrogen Generator?
A3: With proper maintenance, our High Purity Nitrogen Generator systems can operate efficiently for over 10 years. Critical components like valves, adsorbents, and filters are designed for long-term reliability, with routine replacement schedules available.
Global Support and Services
We provide worldwide shipping, installation supervision, operator training, and lifetime technical support. Whether you're in manufacturing, research, or production, our service team is ready to assist both remotely and on-site.
Request a Quote Today
If your operation demands a High Purity Nitrogen Generator that combines precision, efficiency, and longevity, we are your trusted partner. Contact us today for a custom solution tailored to your industry needs.